The term "DFM" stands for "Design for Manufacturability". In this process, the
topology of the PCB layout is compiled in such a way as to reduce problems that
can arise during the manufacture of PCBs and the assembly of an electronic
system.
DFM is a set of rules that must be followed to reduce problems that can occur
during the PCB fabrication and assembly processes required to manufacture
an electronic system.
Inputs required for DFA - ODB++ or Gerber files, IPC netlist, Stack up and
other fabrication documents.
Steps followed in DFM
1.Netlist Verification
.
Compares the CAD netlist with the Gerber file
and reports shorts/broken if found
2.drill checks
.
Few of the checks in drill checks are listed below:
✔ Drill to Drill spacing
✔ Drill to profile spacing
✔ Missing holes
✔ Extra holes
✔ Power/Ground shorts
3. copper layer checks
(SIGNAL AND POWER GROUND ANALYSIS)
Few of the checks in copper layer checks are listed below:
✔ Spacing Requirement
✔ Sliver problems
✔ Thermal Requirement
✔ Plane spacing
✔ Stubs
✔ Drill to copper issues
✔ Annular ring issues
4. Solder Mask Checks
Few of the checks in solder mask checks are listed below:
✔ Coverage problems
✔ Solder mask bridging requirement
✔ Missing Clearance
✔ Undersize Mask
✔ Extra/irregular mask features
5. SILK SCREEN CHECKS
Few of the checks in silk screen checks are listed below:
✔ Solder mask to PTH clearance
✔ Solder mask to SMD clearance
✔ Line width and height requirement
6. SOLDER PASTE CHECKS
Few of the checks in solder paste checks are listed below:
✔ Presence of paste on all SMT pads
✔ Size of paste matches SMT pad (1:1)
Few Examples of the problems identified in DFX analysis
1. Land pattern mismatch. component is way larger than the allocated footprint
2. Missing pad in Gerber
3. Swapped reference designator
4. Components are overlapping with each other
5. Land pattern mismatch. Layout designed for SMT component, but in BOM it
is mentioned Through hole component
6. Test points are located too close to connector pins
Analysis report will be given with a color coding method which is easy to Review for the designers